Dan Greenberg Design

Car stops and makes a silly sound when it bumps into an object with patent pending technology

Convenient parent-only accessible remote control storage, speed select, and volume control

Ergonomic one-handed remote control for overriding and controlling direction, spinning, and emergency stopping the car

On/Off slide switch includes convenient speed select, overriding the speed selection on the car when remote control is used

V0 Mockup Using a Gutted Competitive Product with Arduino and Stock Controller Electronics for Testing Features and Functions

V0 Prototype Interface, Including On/Off, Speed Select, RC Mode Select, USB Port for Easy Software Updates, and an 8-Pole DIP Switch for Testing Different Functions without Updating Software

Sewing prototype bump sensor comprised of two conductive strips separated by perforated foam

Tooling Pattern Prototype with Patented 360 Degree Bump Sensor

Tooling Pattern Prototype with Data Logger for Drivetrain Validation and Child Testing

Fixture for Testing Motor / Gearbox Loudness and Frequency Response

Bumper Car + Remote Control

With the viral success of a competitive product, I was tasked with designing a new and improved 6V bumper car that aligned with Radio Flyer’s brand.

Using an existing Radio Flyer product, I added my own modular Arduino-based electronic drive system to test a variety of features, functions, and sensors. After testing multiple options with children, the “bump detection” feature stood out as the hero.

To have the car stop safely and make a sound when it bumps into an object, I tested a variety of electromechanical and analog sensors.

Finding that existing sensors either couldn’t sense bumps all around the car or lacked the proper sensitivity to prevent false positives, I used inspiration from a toy in a different category to invent a patented 360 degree bump sensor.

Once proving the concepts feasibility and viability, I led the electromechanical development and debug through production.

Patent US20230133617A1