Dan Greenberg Design

Looks-Like / Works-Like Prototype for Customer Demonstrations

Some of the Various Handles Created to Test Different User Interfaces

Prototype Handle with Strain Gauge and Squeeze Activation Inputs for PID Motor Control

V1 Works-Like / Looks-Like Handle with Strain Gauge Taken from a Luggage Scale

V2 Looks-Like / Works-Like Handle for Plastic Wagon Version

Prototype Handle with Alternative Simpler 3-Speed User Interface for Plastic Wagon Version

Prototype Conductive Sensor so Motor Only Activates at Certain Handle Angles

V3 Looks-Like / Works-Like Handle with Updated Force-Sensing Technology for Customer Demonstrations

Pre-Production Sample for Mechanical Debug, Real Use Testing, Wire Harness Routing, and Drivetrain Function Evaluation

QA Lab Testing Pull Force and Motor Output on a Treadmill

eWagon + SmartSense Handle

For my 2015 summer internship, I was tasked with designing the tangible user interaction for the handle of a motorized wagon.

After creating dozens of modular prototype handles that directly controlled the speed of the motor with Arduino and stock controller-based electronics, I tested two leading handle candidates. One was a more direct throttle based handle and the other had more precise user-controlled speed settings.

A key insight from testing was based on the observation that when users were asked to use the eWagon, every single user’s first question was “so do I just pull it?” The eWagon’s UI needed to be as intuitive as an analog wagon – all a user should need to do is turn it on and pull it!

With that in mind, I put more focus into the closed-loop PID feedback handle UI I had been parallel pathing. By measuring the force a user was pulling on the handle, the motor’s speed would automatically adjust so that the force was as close to 0 lbs as possible in any load or terrain condition, matching a user’s walking pace.

At the end of my three month internship, I created a functional works-like prototype that was sent to and later bought by Toys ‘R’ Us and was awarded a patent for the SmartSense™ handle technology.

Patent US10525998B2